Restoring a 1960 Land Rover Series 2

A Midlife crisis restoration

1960 Series II Land Rover Restoration

Purchased in October 2023, this 1960 (Car/Chassis# 153001027) ex-Army Land Rover had served in Vietnam, ended up in Sydney, worked on a farm and then came to rest in Dalby, QLD where she sat in a field for over 10 Years. Her Army record shows ARN 111-387 as a "Truck, Flatbed, 3/4 Ton, GS, Radar Set AN/KPQ1, No 2 Loading" and she left the army on 6th Dec 1983 and ended up in NSW. The army record shows engine number 151018512, which was the 2l Land Rover engine, however when purchased she had a Holden 202 v6, which was a common change after the army days. After some tinkering, the engine started and ran for a while and then seized with a loud crunch. Parts for a new (old) Land Rover 2.25l engine were sourced from the Sunshine coast and $700 later, I had an engine (sort of).

  • All
  • Old
  • Engine
  • Paint
  • Build

Sep 2023 - On her way to a new home - Stopped in Esk, QLD

The army 'cut out' wheel arches are clearly visible. I am not convinced that I like that style.

Sep 2023 - Spiders webs blown away!

Most of the spiders webs had blown away during the trip. Nothing fell off either!

Sep 2023 - Old - Un-restored

Nothing has fallen off yet!

Sep 2023 - The Landy came with a Holden 202

This was a common conversion back in the day when they wanted a bit more power

Oct 2023 - Original Land Rover Series gauges

It has been a long time since those gauges moved.

Sep 2023 - A few free things thrown in

A few freebies were included in the sale and were in the back.

Sep 2023 - Dash was still with its army features

She must have had a winch at one time, because buttons were still there

Oct 2023 - Just before the strip down

The final photo before the strip down started

Sep 2023 - Inside was looking ok and still in its army design

The seat frames are a bit rusty and the canvas dirty

Sep 2023 - Junk removed and she is bigger than I thought

After all of the junk was removed from the back (including the spare Land Rover tyre, don't know what the other bits were from), she had a quick sweep out.

Sep 2023 - Mission control for the Army Land Rover!

During the army days, there wasn't a roof on the car, so it was a convertible. These are the original seats though.

Sep 2023 - The eyes that have seen lots

These headlights would have seen a few things in its Vietnam days.

Oct 2023 - Engine block all in pieces

The replacement, and rusty, 1973 Series 3, 2.25L Land Rover engine, totally covered in mud and oil slime, blasting with the pressure washer and de-greaser cleaned her all up.

Oct 2023 - Engine Head

The replacement, and rusty, 1973 Series 3, 2.25L Land Rover engine head appeared to have been buried in sand and was in a bad way

Oct 2023 - Engine Head Pistons

The replacement engine block was in a bad way and the pistons were completely stuck after years of sitting in the rain

Oct 2023 - Engine slime!

The engine block had oil in it when it was left outside for years and it had also filled up with rain water over the years.

Oct 2023 - A good clean and the Crank Shaft is now visible

After a good clean, it was easy to see that the Crank Shaft was salvageable and the Big Ends looked ok too. The Pistons were still well and truly stick though

Nov 2023 - The pistons are out!

After setting fire to it, soaking it and hitting it, it was time to bring out the 'big guns'

Nov 2023 - Cylinders looked a bit sick

After years of being rusted in and then drastic force being used to remove them, the cylinders needed rescuing.

Nov 2023 - Machine Shop

Mick Baker Engineering rescued the engine, bored the cylinders, added .03 inserts and rescued the head

Oct 2023 - Rusty Old Engine Head

The engine head had been outside for over 10 years, full of sand and mud and was quite rusty.

Dec 2023 - Machined engine head

The engine head needed some serious TLC

Jan 2024 - Machine the engine block

Starting to look much better!

Jan 2024 - Cylinder head looks a million dollars

The cylinder head was looking much better after a good clean, machining and valve seats added.

Mar 2024 - Best ever looking Land Rover clutch

New clutch plate installed

Mar 2024 - Crank shaft installed

Mick Baker Engineering rescued the crank shaft, where it was ground and hardened.

Apr 2024 - Engine # 90123719A is complete

Final picture before the install

May 2024 - Engine finally in

Finally the refurbished engine is now installed.

Jan 2024 - Old engine out - Thanks Holden 202, you are no longer needed

Quite a few bad words were said at this time!

May 2024 - Installing the new (old) engine

Quite a few bad words were said at this time!

May 2024 - Finished engine (for now)

Last picture of the engine on the stand before the install

Oct 2024 - New radiator installed

I loved and nursed the old radiator and as soon as I filled it up with coolant, it leaked

Nov 2024 - Air filter installed and battery connected up

No more oil leaks, no more coolant leaks and she is almost ready to run for the first time

Oct 2023 - Replacement wheel arches

I loved the history of the old 'cut out' army wheel arches, however chose to replace them and go more original.

Oct 2023 - A spaghetti mess of wires

Series 2 were originally a +ve earth electical system

Nov 2023 - Front firewall panels welded in

The front firewall had quite a bit of rust and new air vent panels were welded in and coated with Epoxy Primer.

Dec 2023 - Roof off and parts in the back

The roof is off and the replacement wheel arches and A/B pillars are in the back

Mar 2024 - Totally Stripped!

Back to the chassis rails and that is about it

Oct 2023 - Wheel arches off

The army wheel arches are off and the now seized Holden 202 is about to get removed.

May 2024 - Slowly coming together

Slowly coming together and Epoxy Primer still needs to be sprayed on the main tub

Jun 2024 - Epoxy Primer on the bulkhead and dashboard

Epoxy Primer on the bulkhead and dashboard

Jun 2024 - Epoxy on the front

Epoxy primer on the front panels, which are loosely bolted on

Sep 2024 - Painting has started! Epoxy Primer, High Build Primer x2, Final Green!

The bonnet looks a bit better than it did before

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Sep 2024 - Painting has started! Epoxy Primer, High Build Primer x2, Final Green!

The radiator grill/front looks a bit better than it did before

Sep 2024 - Painting has started on the instrument console

I was sick of block sanding, so I painted the instrument cluster as a "pick me up"

Jun 2024 - Painting will stat soon and this is the paint

I love the 1960s colours of Land Rovers, so the plan is to go back to an original dark green.

Aug 2024 - A new panel for the dashboard

This panel will be the nerve centre of the Land Rover.

Dec 2024 - Sand blasting all of the small parts

The Land Rover was painted in a 1K single stage paint, which reacts and peels with 2K pint, so it was necessary to blast all old paint off.

Jan 2025 - The roof all shiny in its new colour

Two coats of Epoxy primer, two coats of High build primer and three coats of 2k Solid

Mar 2025 - Finally to the doors

The final part to go. Now all body work is green, it is time to look at the doors

Mar 2025 - Finally to the doors

The back door frame is steel and appears to have had a few repairs in the past

Mar 2025 - Finally to the doors - Front doors black paint is removed

The final part to go. Now all body work is green, it is time strip the last of the black paint off

Mar 2025 - Finally to the doors - Backdoors black paint is removed

The last bit of black paint has now been removed. Celebration time, however there is tsill lots of work to do on these doors.

Dec 2024 - Starting to put things back together now!

All green and the hard top sides have been bolted on

Tray installed (and secured) and hard top sides bolted on

She is starting to look like a Model T ford!

Paint is average, but should buff up!

My first real spray paining exercise and it is ok. It would probably be marked as "yer, nice try, but...", however a bit of wet sanding and buffing and she should be fine.

The roof is on!!!

I am trying to work out if she looks like a 1960s bread delivery truck or a car out of the Bugsy Malone movie.

The roof is on!!!

I am trying to work out if she looks like a 1960s bread delivery truck or a car out of the Bugsy Malone movie.

Windows and winscreen are in!

She is starting to take shape and look like a car again!

Windows and winscreen are in!

The iconic back windows of a Land Rover Hard Top!

Windows and winscreen are in!

The Landy has eyes again!

Bonnet and wings are on - March 2025

The bonnet and front wings are finally on

Bonnet and wings are on - March 2025

The bonnet and front wings are finally on

The Landy Ladder is on! - March 2025

The Series Land Rover (and later Land Rovers) had a ladder installed to help get to the roof

Bonnet and wings are on - March 2025

THe bonnet and front wings are finally on

Fitting Out The Land Rover.

Obviously lots to be done before we can start fitting out the Landy. Restoration is still under way.

  • Interior back

    I am thinking a roof top tent, a seating area inside with a small kitchen, 2 fridges and a fresh and grey water tank. Batteries for power can go in the side boxes, where the army would have stored ammo and hopefully a large bag of tobacco.

  • Car electrics

    The engine electrics were all ripped out when the restoration happened, however the plan is to keep the engine (and car) wiring a simple as possible. Sadly no room for an ECU, anti skid brakes and stability control. Cruise contract may exist if I can find a brick the correct weight for the accelerator.

  • Cooling and heating

    I am in two minds about what to do here. Landy's of this age had a heater added as optional, however as this car started its life in Vietnam, it wasn't really needed. It is possible to get an engine driven air conditioner, but that will take power from the already under powered engine. Still undecided..

Lots to do and lots to plan yet, however there is time to have a play. The front dashboard will be minimal and analog dials and lots of switches. There will, however, be the mandatory USB sockets.

Technical Stuff

Sandy The Landy is still being built, so this list will grow.

Land Rover Series 2 Parts Catalogue

Absolutely priceless when building the engine and dismantling and rebuilding a Series 2.2A Land Rover.

More Info

Car Electrical Diagrams

This year model was 12v +ve Earth electrical system and the Australian Army converted it to -ve Earth and left a bit of a mess, so it was all replaced. Electrical diagrams and other useful information is here.

More Info

2.5L v4 Engine

The Landy came with a Holden 202 (v6) engine that was didn't turn over (Actually, it started and went crunch after a few minutes), so it was replaced with a 2.25L Land Rover Series 3 engine parts and fully rebuilt. More details in this section.

More Info

Body Panels

The firewall steel had a few pieces replaced and the front wings were replaced too. More details about body panels and the chases is here.

More Info

Restoration - Frequently Asked Questions

There are lots of questions we get asked when restoring a vehicle. Here are some of them.

How much did the Landy cost?

The Landy was in a bit of a bad state when she was purchased and was not running. She cost $2500 cash.

How much did it cost to restore the Landy?

The restoration is still underway, however so far:
Landy - $2500
Engine Parts $800
Tools (Engine crane etc)-$1000
Engine Machining and Boring - $2800
Engine Components (Camshaft, Manifolds etc) - $3000
Left Hand Thread Bolt (for Timing Gear to CamShaft) - $350!
Mechanical (Wheel bearings, ball joints etc) - $600
Body Panels and Things - $5500
Replacement Glass - $600
Electrical Components - $800
Seats - $1200

The list keeps growing, but it is for the love of it and not a resale value. (I think)

Can you get the Landy roadwothy again?

Unlike my last restoration, which was a 1972 VW Kombi, the 1960 Landy was born before and Australian Design Rules (ADR), so re-registering her means she just has to be compliant with the regulations at the time, which is handy.
Cars back then didn't need seat belts, so 'on paper at least', it doesn't need seat belts now (in Queensland anyway). As long as it moves, stops, steers, has a windscreen wiper on the drivers side and the lights work the way they are meant to, safety glass is installed etc... then it should be ok to get a safety certificate and registered. (I will install seat belts though, because glass and steel are the only thing that would stop me in an accident without them!)

Why did you replace the engine ?

Good question. The dead (non-running) Holden 202 was a v6 engine, so it would be expensive to register, which was the main reason.
I actually wanted a diesel engine in the Landy, but couldn't find one available, so the next best option was to take her back to a Land Rover 2.25 v4 petrol.

The Land Rover Series petrol and the diesel engines have the same engine block, so with the petrol engine having a far lower compression than diesel engine, the block is way over engineered and stronger than it needs to be, so in theory the new engine will last another 70 years. (The 202 is in the shed and waiting for a new car to sit in)

Is the Landy running again?

First the first time in about 20 years, she is moving under engine power again! Follow the progress on the YouTube Channel

How long did the restoration take?

I have a day job (luckily), so the Landy has been in the shed with weekend work on it for 18 months now. I reckon it will be another 12 months to get her up and running again.

Parts Suppliers

During the restoration and build, we used the following excellent providers of parts and equipment.

Paddock Spares UK
John Craddock, UK
Landy Bitz, Aus
Land Rover Treasure Shop, Cyprus
British Auto Parts, Aus></a></div>
            <div class=British Off Road, Aus
PA Blanchard, UK
Rovers North, USA

Contact

You can contact us if you have any questions about the Land Rover build.

Address

Brisbane, Queensland, Australia

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